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Operations Management Blog:
Operations and Business Management at Emerson Exchange
Jim Cahill
With registration now open for the October 24-28, 2022 Emerson Exchange conference in the Dallas, Texas area, I wanted to make sure you were aware that the Session Catalog is available for viewing . I understand more is being added, but you can get a sense of some of the sessions that will be there. For instance, I searched by track and chose Operations & Business Management software. Here is one of the presentations…
23 Jun 2022
Operations Management Blog:
Operations and Business Management at Emerson Exchange
Jim Cahill
With registration now open for the October 24-28, 2022 Emerson Exchange conference in the Dallas, Texas area, I wanted to make sure you were aware that the Session Catalog is available for viewing . I understand more is being added, but you can get a sense of some of the sessions that will be there. For instance, I searched by track and chose Operations & Business Management software. Here is one of the presentations…
23 Jun 2022
Safety Instrumented Systems Blog:
Control Valves in Safety Instrumented Functions
Jim Cahill
A reader of this blog came upon the post, When is a SIL Suitability Rating Required for Final Control Elements? The reader sent an email to the blog post author, Emerson’s Riyaz Ali , asking (of which I’ll paraphrase): When is it possible to use control valves like final elements for SIS [safety instrumented system] application? I am looking for other useful documents and technical requirements when it is possible to…
6 Jun 2022
Safety Instrumented Systems Blog:
Control Valves in Safety Instrumented Functions
Jim Cahill
A reader of this blog came upon the post, When is a SIL Suitability Rating Required for Final Control Elements? The reader sent an email to the blog post author, Emerson’s Riyaz Ali , asking (of which I’ll paraphrase): When is it possible to use control valves like final elements for SIS [safety instrumented system] application? I am looking for other useful documents and technical requirements when it is possible to…
6 Jun 2022
PAC Systems & Industrial Computing Blog:
Smart Way for Mining Operations to Automate–Think at the Edge
Jim Cahill
Like so many industries, mining and metals enterprises are going through huge changes. I recently connected with Emerson’s Thishen Naidoo , a heavy industries marketing leader for the machine automation solutions portfolio. Here is our exchange ...
19 Apr 2022
PAC Systems & Industrial Computing Blog:
Smart Way for Mining Operations to Automate–Think at the Edge
Jim Cahill
Like so many industries, mining and metals enterprises are going through huge changes. I recently connected with Emerson’s Thishen Naidoo , a heavy industries marketing leader for the machine automation solutions portfolio. Here is our exchange ...
19 Apr 2022
DeltaV Blog:
Advanced Process Control for Mining Comminution and Separation
Jim Cahill
As commodity prices surge in these inflationary times, mining activity continues to increase. Miners can increase their throughput, efficiency, and sustainability by applying advanced process control in their operations. In a North American Mining article, Optimizing all the variables related to comminution and separation requires sophisticated control strategies , Emerson’s David Harrach teamed with Devin Marshman from…
13 Apr 2022
DeltaV Blog:
Faster Tech Transfer Unlocks Speed to Market
Jim Cahill
The rapid development of the COVID-19 vaccine has created a dramatic shift in the way the public and life sciences organizations view the manufacturing of pharmaceuticals. In a recent Q&A with Pharma Manufacturing , Nathan Pettus , president of Emerson’s process systems and solutions business, shared how a move toward more flexibility and modularity in the industry is cutting tech transfer times to drive improved speed…
12 Apr 2022
DeltaV Blog:
Improving Production, Safety and Reliability in Midstream Lithium Production
Jim Cahill
In our continuing series on the lithium supply chain from mining through battery production , we look at the midstream process where the battery cathode, anode and electrolytes are produced. We explored ways to improve production quality in a post, Improving Quality in Midstream Lithium Production . Today, we’ll look at production optimization, safety, and reliability. One of the challenges expressed by lithium battery…
5 Apr 2022
DeltaV Blog:
Embedded Tools Drive Better Loop Tuning
Jim Cahill
Properly tuned loops are critical to efficient, effective plant performance. However, constant changes in the plant environment mean that proportional-integral-derivative (PID) tuning cannot be a set-and-forget procedure. This poses a problem for many modern plants, as few have the deep bench of experienced personnel they used to. When loops need tuning, that often means other critical tasks must be put on hold. Today…
1 Apr 2022
DeltaV Blog:
Improving Quality in Midstream Lithium Production
Jim Cahill
In an earlier post, Solving Battery Production Growth Challenges , we touched on the upstream, midstream, and downstream production from lithium mining to lithium battery production. Today, we’ll focus on the midstream production process. Again, Sung Heon Lee and I collaborated on the content of this post. The midstream part of the lithium value chain involves manufacturing the Cathode, Anode, Electrolyte, and Separator…
29 Mar 2022
DeltaV Blog:
Role of Automation in Achieving Environmental Sustainability
Jim Cahill
When we think about new large-scale decarbonisation projects in the UK, the focus will be on the coastal manufacturing and power generation clusters. Carbon capture utilisation and storage (CCUS) will be a critical element of decarbonisation, together with the transition to low carbon energy sources. Covering industries in Teesside and Humberside, the `East Coast Cluster’ is one of the first projects to be selected for…
25 Mar 2022
Safety Instrumented Systems Blog:
The Benefits of Continuous Corrosion Monitoring Over Periodic Manual Inspection
Jim Cahill
Whilst manual inspection remains a valuable tool for measuring the plant health, this blog post explains the benefits of continuous monitoring over periodic inspection. Turning corrosion and erosion data to into true process insights Uncontrolled corrosion and material degradation undeniably leads to hefty safety, environmental, reliability, and operational consequences. Standards, developed by the American Petroleum…
22 Mar 2022
Safety Instrumented Systems Blog:
The Benefits of Continuous Corrosion Monitoring Over Periodic Manual Inspection
Jim Cahill
Whilst manual inspection remains a valuable tool for measuring the plant health, this blog post explains the benefits of continuous monitoring over periodic inspection. Turning corrosion and erosion data to into true process insights Uncontrolled corrosion and material degradation undeniably leads to hefty safety, environmental, reliability, and operational consequences. Standards, developed by the American Petroleum…
22 Mar 2022
Operations Management Blog:
Ready to Own your Virtualization Infrastructure?
Jim Cahill
Over the last decade or so we’ve seen rack after rack of servers disappear as organizations have embraced virtualization technology. Not only does moving to a virtualized backbone reduce equipment footprint, but it also dramatically reduces energy usage to help plants improve their sustainability and efficiency. However, virtualized systems are often complex, making them difficult for operational technology (OT) teams…
18 Mar 2022
Operations Management Blog:
Ready to Own your Virtualization Infrastructure?
Jim Cahill
Over the last decade or so we’ve seen rack after rack of servers disappear as organizations have embraced virtualization technology. Not only does moving to a virtualized backbone reduce equipment footprint, but it also dramatically reduces energy usage to help plants improve their sustainability and efficiency. However, virtualized systems are often complex, making them difficult for operational technology (OT) teams…
18 Mar 2022
DeltaV Blog:
Ready to Own your Virtualization Infrastructure?
Jim Cahill
Over the last decade or so we’ve seen rack after rack of servers disappear as organizations have embraced virtualization technology. Not only does moving to a virtualized backbone reduce equipment footprint, but it also dramatically reduces energy usage to help plants improve their sustainability and efficiency. However, virtualized systems are often complex, making them difficult for operational technology (OT) teams…
18 Mar 2022
DeltaV Blog:
Anytime, Anywhere Simulation and Engineering via the Cloud
Jim Cahill
In the last five years, simulation technologies have been a critical tool used to drive digital transformation of automated processes. In simulated environments, organizations can provide comprehensive training for personnel and test new control configurations without the safety and production risks of accessing real-world equipment. Many organizations are also turning to collaborative engineering tools to leverage…
15 Mar 2022
DeltaV Blog:
Solving Battery Production Growth Challenges
Jim Cahill
Sung Heon Lee and I collaborated on the content in this post. Although Lithium-ion (Li-ion) batteries have received a lot of media attention in the past couple of years, they were first commercialized by Sony in 1991. Since then, these batteries have enabled many technological advances. Without it, our lives would look very different today. Li-ion batteries have shaped how we communicate and work – through mobile devices…
14 Mar 2022
Safety Instrumented Systems Blog:
Safety Loop Redundant Solenoids for Exercise and Testing
Jim Cahill
Solenoid valves are often found in safety instrumented functions (SIFs) to release pneumatic pressure holding safety valves open or open depending on the application. Redundancy of these valves enables greater reliability and online proof testing. In a Process Industry Informer article, Redundant Solenoid Valve Architecture Improves Safety and Reliability , Emerson’s Mike Howells describes the importance of these valves…
24 Feb 2022
Safety Instrumented Systems Blog:
Safety Loop Redundant Solenoids for Exercise and Testing
Jim Cahill
Solenoid valves are often found in safety instrumented functions (SIFs) to release pneumatic pressure holding safety valves open or open depending on the application. Redundancy of these valves enables greater reliability and online proof testing. In a Process Industry Informer article, Redundant Solenoid Valve Architecture Improves Safety and Reliability , Emerson’s Mike Howells describes the importance of these valves…
24 Feb 2022
DeltaV Blog:
Mining Process Optimization
Jim Cahill
Wouldn’t it be great if a production process kept the same performance over time? Unfortunately, the dynamics change as the assets wear and production rates vary. Production performance consultants work to adjust the tuning and control strategies to address these changes and maintain optimum performance. One of Emerson’s Principle Consultants, Lou Heavner , was recently asked a series of questions about process optimization…
23 Feb 2022
PAC Systems & Industrial Computing Blog:
Safety Components for Machine Automation
Jim Cahill
In this video, Machine Safety | Fluid Control & Pneumatics Mobile Event , Emerson’s Wolf Gerecke explains how our cost-effective solutions keep workers safer, simplify safety systems, improve machine functionality, and maximize productivity....
22 Feb 2022
PAC Systems & Industrial Computing Blog:
Safety Components for Machine Automation
Jim Cahill
In this video, Machine Safety | Fluid Control & Pneumatics Mobile Event , Emerson’s Wolf Gerecke explains how our cost-effective solutions keep workers safer, simplify safety systems, improve machine functionality, and maximize productivity....
22 Feb 2022
DeltaV Blog:
Process Alarm and Event Data in Non-Traditional Cloud-Based Applications
Jim Cahill
Note from Jim Cahill : Our team at Emerson Impact Partner, Spartan Controls , recently worked with a major oil & gas client to implement this use case of bring DeltaV Alarms & Events data to the Amazon Web Services (AWS) cloud using Emerson’s Plantweb Optics platform —a holistic data management platform unifying Operational Technology (OT) data into actionable information. Background The data available in OT including…
17 Feb 2022
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